Lot size 1 and individual special solutions - Economical and tailored for highest requirements.

Many companies are facing the challenge of developing customized solutions that not only meet specific requirements but can also be produced cost-effectively. Particularly in batch size 1, which involves the production of individual, unique products, setup costs and efficient processes play a crucial role. HIK has managed to address this issue precisely to remain competitive even with individual solutions. It is possible here not only to produce in large quantities but also to economically implement individual unique products and special solutions. This is achieved through the targeted use of modern manufacturing technologies and innovative processes.

A key factor in optimizing these processes is setup cost optimization. By using a cable cutting machine that automatically moves to the cable drum, setup time is significantly reduced. This not only reduces the time required but also ensures that production runs faster and more cost-effectively - even for small batch sizes.

Another crucial component is the optimized storage of frequently needed components. In many production processes, certain parts are in high demand and are used regularly - so-called "fast-moving" components. By storing these parts strategically, transport and setup times can be further minimized. This not only has a positive impact on costs but also speeds up production, as the required components are readily available.

In addition, the use of a pick-optimized small parts warehouse ensures an even more efficient picking process. This technology significantly reduces initial costs, leading to further acceleration of production preparation. Improving the entire logistics chain helps to work faster and more cost-effectively even with individual special solutions.

HIK lives the Lean approach and focuses on continuous improvement of processes. Through the principle of "zero-error management" (avoiding errors from the outset through preventive measures and careful process design), the pull principle (production based on actual demand to avoid overproduction and inventory costs), and Poka Yoke (error prevention through suitable design of processes and workflows), high efficiency is achieved along the entire value chain.

Thanks to a highly flexible machinery and decades of experience in the industry, HIK is able to quickly and economically respond to individual requirements. For example, injection molding machines are used to manufacture specialized solutions, such as custom-made plugs. This opens up the possibility to meet a wide range of customer needs and requirements without resulting in disproportionately high costs or long delivery times.

In the technical college, specific prototypes are also created and tested for customers to ensure that the customized solution meets both the functional requirements and the economic goals. This possibility of prototype production ensures that each project can be precisely tailored to the needs of the customers.

When standard solutions reach their limits, HIK is the partner for customized solutions that combine highest quality with economic efficiency. By using state-of-the-art manufacturing technologies and digitized, interconnected processes, even complex requirements that are usually associated with high costs and long delivery times can be fulfilled in the shortest time and at optimal prices.

Furthermore, the production of batch size 1 and individual custom solutions does not have to be expensive or time-consuming. With a focus on setup cost optimization, Lean principles, and a flexible machinery, HIK is able to implement tailored solutions quickly, efficiently, and economically. Thanks to state-of-the-art manufacturing technologies and thoughtful process optimization, specific customer requirements can also be met - without compromising on quality.